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Bronze clay is a non-toxic metal clay product
used by jewelry artists and craftspeople
to create one-of-a kind and small run jewelry,
models, prototypes, sculpture and decorative
items.
Just about anything you can image can be
sculpted, formed or molded using the moist
clay. Bronze is a very strong metal and makes
a wonderful medium for jewelry.
Bronze is an alloy, which is a word used
to describe metals that have been mixed together
to form a new metal. Just like there are
lots of different kinds of fruits with different
shapes and tastes and nutritional values
or "properties", each metal and
metal alloy has a unique set of physical
properties. There are special alloys (think
of it as a recipe) for specific uses. If
we mix some amount of tin into copper, we
call it bronze. The amount of tin added affects
the properties of the alloy. There are special
bronze alloys that are used for many surprising
things, such as a special alloy just for
making bells. Too much tin in the recipe
and there's no ring to it!
We offer 2 types of bronze clay, BRONZclay
and FastFire BRONZclay. BRONZclay (also called
Original BRONZclay), must be fired according
to the thickness of the piece and can take
up to 9 hours for sintering. FastFire BRONZclay
is a formulation that fires in only 2 hours
for most pieces. Objects are fired in a table
top kiln to transform them into solid bronze
metal. Gemstones and other items can be embedded
in the wet clay and fired together. The final
product is actual metal because the clay
is made of real metal powders.
The same tools and textures used with silver
clays are also perfect for working with bronze
clays. If you are working in other metal
clays, such as silver, you'll need a separate
set of "dusty" tools for bronze
to avoid cross-contamination. Unfired dust
and bits of bronze clay must be kept away
from other metal clays to avoid discoloration
that cannot be removed. Rolling tools, worksurfaces,
textures and other tools used while the clay
is wet can be cleaned off and used for any
clays you work with. But you need to dedicate
a set of files and sanding tools just for
bronze. Brushing the dust off the tools is
not good enough. The tools must not mingle.
The rule is easy: if the tool creates dust
or if dust builds up on it, keep a separate
set for bronze.
Because bronze contains copper, the clay
must be protected in a bed of carbon firing
media inside a stainless steel pan. The activated
carbon keep oxygen from turning the copper
black. The media used is important, since
some types of carbon do not allow sintering
of the metal particles. The firing schedule
used for both BRONZclay and FastFire BRONZclay
depends on the kiln being used. Both types
require a digitally controlled kiln to properly
sinter the clay into a solid, dense metal
form.
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